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This is a 2021 Toyota Sienna.

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It's a minivan.

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The best kind of three row vehicle out there,

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according to everyone who can get over themselves.

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For this model year,

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Toyota did something very daring.

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They dropped the V6 engine and made every single one of these

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a hybrid electric vehicle.

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In doing so,

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Toyota ruffled more than a few feathers,
but they also released a minivan

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which could go more than 50% farther

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on every gallon of gasoline it burns than its competition.

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This thing has gotten a shockingly consistent

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34 miles per gallon over its life, city or highway.

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And it's a minivan.

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My first car, a Honda Civic, could barely squeeze

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that out on the highway and got far worse fuel economy in the city.

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And that thing was a small two door coupe.

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This is a three row minivan.

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It's even all wheel drive.

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The thing’s quite impressive.

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By now, most people know that hybrid cars 
get better fuel economy than their non-electrified counterparts

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through the use of a battery pack 
which stores electrical energy and electric motors

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which use that energy to assist the engine.

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But to explain this video's title,

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something which I think is less well understood, is that those batteries and motors

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actually have relatively little to do with how 
hybrid cars attain their amazing fuel economy numbers.

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See, this vehicle is not one of those newfangled plug-in hybrids.

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It's a conventional hybrid like the original Toyota Prius.

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And that means all of the energy available to its drivetrain

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comes from the gasoline in its fuel tank.

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There is no way to charge its batteries except driving it.

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And that means all of the energy the hybrid system uses to make the car go?

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It ultimately came from the gasoline and the engine.

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So why does it even have those electric motors and batteries?

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Well, because without them, driving this thing would suuuuccccck.

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To explain, we need to back up a bit.

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I wasn't intending on making this video yet.

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I'm in the middle of a series on engine management technology,
and so far

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I've only covered the catalytic converter

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and a mechanical overview of the internal combustion engine.

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So skipping ahead to hybrid drivetrains sure is skipping a lot.

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But you see, my spidey senses keep picking up on frankly wild misunderstandings

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about hybrid cars and how they work, and also why they work the way they do.

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Now that suddenly people care about fuel economy again,

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I figured it would be worth providing some actual information

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and not just a collection of hot takes.

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For example, if you've been under the impression

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that a car like this has two separate drivetrains,

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an electric one and a gasoline one that have 
been Frankensteined together into a wildly complex contraption,

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that's simply not true.

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What Toyota's hybrid system does is replace

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the traditional transmission with a new device, which is in fact much,

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much simpler than even the six speed manual gearbox you'll find in this Nissan cube.

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Let me say that again.

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This thing's drivetrain is simpler than a conventional manual transmission, and in fact,

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it isn't even really a transmission at all.

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But I'll get back to that.

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The reason hybrid drivetrains were developed is that, frankly,

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the internal combustion engine is just not very good at what it's supposed to do.

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Yes, these are very interesting devices which 
tickle the ‘tisms and make lots of very satisfying noises.

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But when you boil them down to their core job,

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turning the chemical energy in a fuel into mechanical energy to move a car,

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they're quite terrible.

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You are lucky to capture just one quarter of the energy contained in gasoline using an engine,

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and the rest will just be wasted as heat.

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That's why your car's got such a big radiator,

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and why cooling system problems can quickly destroy an engine.

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But what I'd like to explain today

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is that part of the reason engines are like that is due to a compromise.

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You see, engines produce wildly different amounts of power

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depending on how fast they're going.

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Each combustion event which occurs in the cylinders can only produce so much power.

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So when you need to produce more engine power,

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you need those events to happen more frequently

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which means you need the engine to speed up.

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For example, this MR-18DE found in the Nissan Cube can only produce its rated 122 horsepower

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when the crankshaft is spinning at about 5,200 RPM:

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not that far from engine redline.

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At any slower engine speed,

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it cannot produce full power, and in fact,

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when running at normal cruising speeds,

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this thing can barely put out 50 horsepower.

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That is why your car has a transmission.

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We need to be able to vary the ratio 
between how quickly the engine crankshaft is spinning

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and how quickly the wheels are spinning in order to 
make practical use of an engine given its operating characteristics.

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When accelerating, we want to allow the engine to rev up fast

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so it can produce more power to get the car moving,

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which is why we have low gear ratios.

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But as the car speeds up, the wheels will start spinning too fast 
for the engine to keep up and that would limit how fast the car can go.

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But with a transmission, we can change the gear ratio as we accelerate

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which will slow the engine back down while keeping the wheels moving as quickly as they were before.

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It's the exact same principle as the different gears on a bicycle.

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But we don't just want those gears to unlock the engine's power.

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In general, internal combustion engines are more fuel efficient

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when they are running at lower speeds.

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There are many reasons for this which aren't worth picking apart too much,

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but remember that an engine is full of metal parts sliding against each other very quickly.

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While the lubrication system will do its best to reduce friction,

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there's still lots of it working to slow the engine down and generate heat as it runs.

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And the faster the engine spins, the more friction there is.

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There are also plenty of pumping losses which get worse as engine speed increases.

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But again, it's not worth dwelling on this.

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What's important is that ideally,

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we want an engine which can spin quickly when we need it to produce lots of power to accelerate,

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but which operates very efficiently at lower speeds for fuel efficient cruising.

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But here's the problem:

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Life is cruel, and we can't have that.

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The best we can manage is a pretty major compromise named Otto.

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When discussing the four stroke engine cycle,

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we are in fact almost universally discussing the Otto cycle.

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That's O - T - T - O, named for my man Nick over here.

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Quick recap:

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The reciprocating pistons work in conjunction with intake and exhaust valves.

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During the intake stroke, the piston is descending and the intake valve is open,

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resulting in an air fuel mixture being drawn into the cylinder.

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When the piston is at the bottom,

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the intake valve closes and the cylinder is then sealed.

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The air fuel mixture will then be compressed as the piston travels up back towards the top,

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and when it's near the top, the spark plug fires,

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and the conflagration of hot expanding gases forces the piston 
back down into the engine block producing engine power,

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after which the exhaust valve will open to allow the piston 
to push those spent gases out of the chamber as it comes back up,

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so the process can repeat.

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Cool.

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And the Otto cycle does a decent job of making an engine powerful when it needs to be,

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and also reasonably efficient when under moderate load.

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This is why the Otto cycle engine is what gets put in cars.

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It's a decent compromise between power and efficiency,

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and meets the varying needs of an automobile reasonably well.

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But then this guy named James Atkinson realized that since the power

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the engine produces comes from the expansion of hot gases,

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the Otto cycle wastes a bit of energy by constraining how much those gases can expand.

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See, in the Otto cycle,

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the length of the intake and compression strokes are identical to the power stroke.

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Since the volume of gas after combustion is much greater than before ignition,

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Atkinson saw this as a problem.

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He figured at the end of the power stroke, when the piston is back at the bottom,

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the newly expanded hot gases are still exerting pressure on the piston.

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That could be captured, but in the Otto cycle,

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the exhaust valve will open at that point, relieving the pressure inside the cylinder

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and preventing us from harnessing that energy.

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Atkinson got pretty hot and bothered by this,

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so he designed... this contraption.

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If this looks familiar, you've probably spent some time taking the green stairs.

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Engines of the 19th century were all sorts of different from how we imagine them today.

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And Atkinson used two opposing pistons in the same combustion cylinder,

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which were being driven by an external crankshaft

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and some totally normal linkages to make them move like that.

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Yeah, this thing is quite strange and perhaps a little difficult to follow,

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even with this lovely animation by Michael Frey.

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But the key thing to notice is that the distance between the two pistons

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varies dramatically throughout a full cycle.

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This effectively enlarges
the combustion chamber during the power stroke,

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which in turn allows the expanding gases to do more work before they're tossed out of the cylinder.

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Atkinson would later redesign his engine to be slightly less steampunk,

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but still extremely weird.

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We sure did love linkages back in the day, huh?

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But in this design, you can see the point a little more clearly.

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The piston hardly moves at all in the intake and compression strokes,

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but it moves much farther during the power stroke,

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allowing those hot gases to perform more work on the piston.

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Now, back in 1887,

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we didn't have the same valve technology we do now,

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so this contraption made more sense in the past.

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But today we can accomplish more or less the same thing

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with a conventional Otto cycle engine design

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simply through messing with the intake valve timing.

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If we allow the intake valve to remain open through part of the compression stroke,

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the ascending piston will force some of the air fuel mixture

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out of the cylinder and back into the intake manifold before the cylinder is sealed for compression.

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When done this way, it's known as a modified Atkinson cycle engine,

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and that's what you'll find in any decent hybrid vehicle going back to the original Toyota Prius.

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Leaving the intake valves open as the piston begins to ascend

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means we can effectively shrink the size of the 
combustion chamber during the compression stroke

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and enlarge it during the power stroke, 
attaining the same effect that Atkinson did

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with all those wild linkages.

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The result?

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A modified Atkinson cycle engine can get over 40% of the 
chemical energy in gasoline converted to mechanical energy.

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Toyota claims the 2.5l engine in this Toyota Sienna can hit 41% thermal efficiency.

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I've also seen some spec sheets claim this engine tops out at 39.8%,

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so it might not quite hit 40.

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But either way, it's quite good.

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For an engine: no matter what you do,

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the internal combustion engine remains not that great at its job,

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but the Atkinson cycle is a substantial efficiency improvement over a standard Otto cycle engine.

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So if all it takes to make an engine significantly more fuel efficient is to tweak the intake valve timing,

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well, you might wonder why we aren't putting modified Atkinson cycle engines into every car on the road.

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Well, with the advent of variable valve timing,

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we kind of are a little bit.

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But when it comes to the engine itself,

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you still have to make design compromises.

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Remember, we're expecting this thing

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to move the car from a stop and accelerate quickly.

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Yet we also want it to run efficiently when at cruising speed.

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And whenever you try to optimize for one of those two things,

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you make the other one worse.

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This is the crux of the problem.

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The Atkinson cycle maximizes fuel efficiency at cruising speeds,

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but it's pretty lousy at delivering large amounts of power when you need it.

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And, well, that kind of lousy engine

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is exactly what's sitting in this van’s engine compartment.

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While this 2.5l four cylinder can produce 186 horsepower...

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well, first of all, that's not a lot for a vehicle this large or an engine that large.

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But also the engine delivers power in a way

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which many people would find incredibly annoying.

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So if all this minivan had was that engine,

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it would be a very slow turd which nobody would enjoy driving.

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It would be very fuel efficient!

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In fact, with the right transmission

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not far off from what this thing can manage,

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but it would be an unacceptable driving experience for most people.

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This engine is extremely compromised by being designed for fuel efficiency above all else.

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However, the van doesn't just have that engine.

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And that, dear viewer, is the point of hybrid cars.

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See, here's the thing about cars.

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They only need large amounts of engine power to accelerate.

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Sure, having 300 horses under the hood can make car go vroom real fast, but once you're up to speed,

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you don't need any where near that much power.

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This minivan only needs about 30 horsepower
to maintain 70 miles an hour.

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You can get that out of some lawnmowers.

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So rather than give the car a huge V6 engine just to make highway on-ramps a little easier,

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what if we gave it a little four banger optimized for amazing efficiency at cruising speeds,

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and we used some electric motors to give the engine a boost when accelerating?

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We can power those motors using some stored energy in a small battery pack,

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and then, whenever we get a chance, we'll recharge what we took from the batteries

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and we'll get them ready for the next time you need to pass someone or whatever.

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That's really what hybrid drivetrains have always been about.

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They’re an exercise in solving the edge case of rapid acceleration

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without resorting to the brute force option of equipping a car with a bigger, thirstier engine.

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The electric motors and battery pack in this thing

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are only there to be an auxiliary source of energy

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which can be borrowed from and replenished whenever it makes sense to do so.

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Sometimes that will be for increasing total system power output.

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While the engine in this minivan tops out at 186 horsepower,

235
00:15:33,799 --> 00:15:38,003
its electric motors can add about 60 horsepower on top of that,

236
00:15:38,037 --> 00:15:42,341
bringing the total to 245 horsepower whenever you floor it.

237
00:15:42,408 --> 00:15:49,315
Incidentally, that's five horsepower more 
than the 3.5l V6 in a 2002 Honda Odyssey,

238
00:15:49,381 --> 00:15:53,052
a minivan which could barely manage 20 miles per gallon.

239
00:15:53,285 --> 00:15:56,588
But the drivetrain in this van will also borrow energy

240
00:15:56,588 --> 00:16:00,426
from the battery pack during mild acceleration, if it makes sense.

241
00:16:00,526 --> 00:16:05,364
For instance, if the throttle pedal is pushed down enough to request 80 horsepower,

242
00:16:05,364 --> 00:16:11,804
but the car's computers know that the engine 
is more fuel efficient when limited to 60 horsepower or less...

243
00:16:12,571 --> 00:16:16,175
well, then the car is just going to have the engine produce 60 horsepower

244
00:16:16,175 --> 00:16:21,280
and fill in the remaining 20 using the electric motors and energy stored in the battery pack.

245
00:16:21,914 --> 00:16:26,418
Now here's where I need to take a break and explain what I meant by the video title.

246
00:16:26,952 --> 00:16:29,621
Obviously, “nobody” is hyperbole.

247
00:16:29,655 --> 00:16:34,026
The engineers designing these things
sure do get the point of hybrid cars!

248
00:16:34,026 --> 00:16:40,265
But when the broader public discusses how hybrid cars attain their better fuel economy,

249
00:16:40,332 --> 00:16:45,304
discussions tend to focus on the cool new stuff a hybrid drivetrain can unlock,

250
00:16:45,304 --> 00:16:50,309
like regenerative braking or the ability to move the car without using the engine.

251
00:16:50,709 --> 00:16:53,178
But what I'm trying to get across here

252
00:16:53,178 --> 00:16:55,981
is that that's all just icing on the cake.

253
00:16:56,115 --> 00:16:59,218
The actual cake batter is the engine.

254
00:16:59,718 --> 00:17:02,621
Yes, hybrid cars need those electric motors

255
00:17:02,621 --> 00:17:08,394
to make the engine not seem like the wheezy, compromised slow turd of a thing that it is,

256
00:17:08,394 --> 00:17:12,297
but that engine is the only thing which consumes energy.

257
00:17:12,297 --> 00:17:15,234
And that's why it's the special sauce.

258
00:17:15,734 --> 00:17:19,138
Since James Atkinson died in 1914,

259
00:17:19,171 --> 00:17:22,941
we could have had this special sauce in cars the whole time.

260
00:17:22,941 --> 00:17:26,612
But the engine on its own is miserable.

261
00:17:26,612 --> 00:17:29,114
And until we had perfected the electronics

262
00:17:29,114 --> 00:17:32,918
and control systems necessary to develop hybrid drivetrains,

263
00:17:33,052 --> 00:17:36,555
nobody was going to buy a car with an Atkinson cycle engine.

264
00:17:36,789 --> 00:17:38,357
Not even a midwesterner.

265
00:17:38,857 --> 00:17:45,064
But even though an Atkinson-cycle engine is much more fuel efficient than an Otto cycle engine,

266
00:17:45,297 --> 00:17:49,902
it is still a reciprocating piston engine with many of the same problems.

267
00:17:49,935 --> 00:17:53,338
This engine still has friction losses and pumping losses,

268
00:17:53,372 --> 00:17:57,976
meaning it's only at its peak fuel efficiency under certain conditions.

269
00:17:58,010 --> 00:18:04,550
So the other thing we can do with a hybrid drivetrain is keep the engine in those conditions

270
00:18:04,550 --> 00:18:11,623
under many more circumstances than would be possible 
without some batteries and motors to fill in usability gaps.

271
00:18:12,324 --> 00:18:16,428
And now here's the other thing I meant by the video title.

272
00:18:16,662 --> 00:18:22,734
If you're not familiar with how Toyota's 
hybrid system works both mechanically and operationally,

273
00:18:23,702 --> 00:18:29,174
you should probably hold off on writing that comment 
explaining how you think hybrid cars could be improved.

274
00:18:29,174 --> 00:18:32,811
Because I promise you, Toyota is already doing that.

275
00:18:32,911 --> 00:18:35,247
Okay, I've got a lot to unpack here.

276
00:18:35,514 --> 00:18:38,684
First, I don't mean to sound like a shill for Toyota.

277
00:18:38,684 --> 00:18:42,788
For one thing, they've really been dragging their feet on battery electric vehicles

278
00:18:42,788 --> 00:18:45,591
and are still playing with hydrogen for some reason.

279
00:18:45,591 --> 00:18:48,093
So, you know, there's that.

280
00:18:48,093 --> 00:18:52,498
Also, their user interface software is... well, it could be better.

281
00:18:52,498 --> 00:18:56,401
But when it comes to the engineering of hybrid drivetrains

282
00:18:57,202 --> 00:18:59,037
they kind of nailed it.

283
00:18:59,104 --> 00:19:01,507
There's a reason they are the standard bearer

284
00:19:01,507 --> 00:19:03,542
and they've earned that distinction.

285
00:19:03,642 --> 00:19:08,280
But before I explain the mechanical parts of their Hybrid Synergy Drive

286
00:19:08,280 --> 00:19:12,551
and dispel some of the various misconceptions about hybrid cars that are out there,

287
00:19:13,418 --> 00:19:16,688
let's first look at what the thing is actually doing as you drive it.

288
00:19:16,688 --> 00:19:18,790
And with the help of this scan tool,

289
00:19:18,790 --> 00:19:21,927
I can graph some parameters which will help us make sense of it.

290
00:19:22,194 --> 00:19:26,131
We begin our journey at a gas station in Hammond, Indiana.

291
00:19:26,165 --> 00:19:32,070
I've set the scan tool up to log vehicle speed in blue, engine RPM in red,

292
00:19:32,137 --> 00:19:37,176
the accelerator pedal position in black, and the hybrid battery state of charge in green.

293
00:19:37,409 --> 00:19:41,580
Not graphed, but shown below is the target engine power in Watts.

294
00:19:41,580 --> 00:19:44,616
And for those who would like to convert that to horsepower,

295
00:19:44,650 --> 00:19:47,286
divide that number by 746.

296
00:19:47,686 --> 00:19:49,254
Before we get on the road,

297
00:19:49,254 --> 00:19:54,259
I'm going to take the car through a car wash, and I want you to notice that the car does not need

298
00:19:54,259 --> 00:19:56,595
the engine to be running in order to move.

299
00:19:56,828 --> 00:19:59,965
Right now, it's simply using one of its two electric motors

300
00:19:59,965 --> 00:20:02,701
to spin the front wheels and drag itself along.

301
00:20:03,068 --> 00:20:08,473
When I started logging, the hybrid battery was at 52.5% state of charge,

302
00:20:08,473 --> 00:20:10,976
and by the time I had parked it in the car wash,

303
00:20:10,976 --> 00:20:13,212
it was down to 49%.

304
00:20:13,612 --> 00:20:15,981
Now the car is on this whole time.

305
00:20:16,315 --> 00:20:19,351
The reason the battery state of charge is slowly dropping

306
00:20:19,351 --> 00:20:21,987
is because the car has a lot of electronics running,

307
00:20:21,987 --> 00:20:26,825
including the HVAC system which has an electric air conditioning compressor.

308
00:20:27,192 --> 00:20:33,632
That's one of the fun side benefits of having a 
hybrid drivetrain with a lot of stored electrical energy on board:

309
00:20:33,699 --> 00:20:36,401
if you make all the accessories electric,

310
00:20:36,435 --> 00:20:40,005
the car can be fully functional while the engine is shut down.

311
00:20:40,739 --> 00:20:44,509
The car let the state of charge get down to just below 40%,

312
00:20:44,509 --> 00:20:47,045
and then it decided to start the engine.

313
00:20:47,179 --> 00:20:50,749
This happened just before the end of the car wash.

314
00:20:50,882 --> 00:20:57,422
But I want you to notice as I pull out that it's not really working to charge the battery.

315
00:20:57,456 --> 00:21:02,628
Instead it simply maintaining its state of charge around 39%.

316
00:21:03,195 --> 00:21:07,032
I will explain why it's not charging the battery in due time.

317
00:21:07,032 --> 00:21:08,667
But now that I'm actually moving,

318
00:21:08,667 --> 00:21:13,839
I want you to notice that the engine speed is entirely decoupled from the vehicle speed.

319
00:21:14,106 --> 00:21:17,676
This cars engine can be used as an electrical generator,

320
00:21:17,676 --> 00:21:20,245
to push the car forward with the front wheels,

321
00:21:20,245 --> 00:21:26,885
or indeed both at the same time, 
which is actually the only way the engine can push the car forward.

322
00:21:26,918 --> 00:21:28,520
But more on that later.

323
00:21:28,787 --> 00:21:31,156
As I accelerate to this traffic light,

324
00:21:31,189 --> 00:21:35,027
you'll see the engine speed up to produce more power to accelerate.

325
00:21:35,027 --> 00:21:40,999
But then the light was turning red and I had to 
let off the gas so the engine revved right back down.

326
00:21:40,999 --> 00:21:45,637
And notice that here the battery state of charge went up rapidly,

327
00:21:45,637 --> 00:21:49,207
but only as vehicle speed was decreasing.

328
00:21:49,474 --> 00:21:54,446
That's because the car was using regenerative braking to charge the battery pack.

329
00:21:55,180 --> 00:21:57,182
Again, I'll explain that more later.

330
00:21:57,182 --> 00:22:00,652
But now the light turning red was a problem for me

331
00:22:00,652 --> 00:22:05,357
because I need to take that entrance ramp up there and I'm in the wrong lane.

332
00:22:05,424 --> 00:22:08,994
So I had to practically floor it to get around this truck next to me,

333
00:22:08,994 --> 00:22:10,595
and I felt very bad about that maneuver.

334
00:22:10,595 --> 00:22:13,231
But look at the data we got out of it!

335
00:22:13,332 --> 00:22:18,437
Here we see the hybrid battery state of charge quickly drop back below 40%

336
00:22:18,437 --> 00:22:24,343
as the car used some of its stored energy 
to assist the engine during this sudden need for power.

337
00:22:24,843 --> 00:22:27,512
But as soon as I let off the accelerator,

338
00:22:27,579 --> 00:22:29,881
the state of charge stopped dropping.

339
00:22:30,182 --> 00:22:34,553
I was nowhere near highway speeds yet and still had to do quite a lot more accelerating.

340
00:22:34,553 --> 00:22:38,924
But now I don't need to exceed what the engine can do by itself.

341
00:22:38,957 --> 00:22:42,627
So the car simply lets the engine do all the work.

342
00:22:42,694 --> 00:22:47,099
In fact, the hybrid battery state of charge is increasing slightly,

343
00:22:47,099 --> 00:22:49,835
indicating that the engine is producing more power

344
00:22:49,835 --> 00:22:53,071
than is actually required to move the car right now, and it's

345
00:22:53,071 --> 00:22:56,241
using that excess power to charge the battery back up.

346
00:22:56,675 --> 00:23:00,078
Now here's something which is very important.

347
00:23:00,245 --> 00:23:03,048
It is unusual that this is happening

348
00:23:03,048 --> 00:23:07,285
and the car doesn't ever want to do this if it can be avoided.

349
00:23:07,519 --> 00:23:11,356
It's only using the engine to charge the battery pack right now

350
00:23:11,356 --> 00:23:19,297
because the battery fell below 45% state of charge 
from the car sitting in the car wash parked for a good five minutes.

351
00:23:19,898 --> 00:23:25,404
45% is as low as the car ever wants the battery to be when it's being driven,

352
00:23:25,437 --> 00:23:28,173
because if it's lower than that, the car

353
00:23:28,206 --> 00:23:33,245
can't sustain the power boost function of its electric motors for very long at all.

354
00:23:33,912 --> 00:23:39,785
When getting around that truck, we saw it lose three percentage points in just six seconds

355
00:23:39,785 --> 00:23:41,420
and I wasn't even flooring it.

356
00:23:41,686 --> 00:23:45,857
So now that the car is in drive and in motion,

357
00:23:45,857 --> 00:23:53,498
it wants to quickly get the battery back to its target minimum charge 
to prevent an apparent loss of available power to the driver.

358
00:23:54,032 --> 00:23:59,404
But, and this is something I really want to make sure everyone out there understands,

359
00:23:59,438 --> 00:24:01,973
in all other circumstances,

360
00:24:01,973 --> 00:24:09,815
the car goes out of its way to 
avoid charging the battery pack using the engine, and for a very good reason.

361
00:24:10,315 --> 00:24:13,418
If you'll permit me, one of the things I'd like to unpack

362
00:24:13,418 --> 00:24:17,255
is what I have found to be a very common, but I would argue

363
00:24:17,322 --> 00:24:21,860
misplaced fixation on the concept of the diesel-electric locomotive

364
00:24:21,860 --> 00:24:26,465
and how that technology could potentially be deployed in hybrid cars like this.

365
00:24:26,898 --> 00:24:30,802
I'm not going to get too deep into this, because what follows will hopefully explain why

366
00:24:30,802 --> 00:24:33,839
I believe the fixation is very misplaced.

367
00:24:33,839 --> 00:24:37,909
But one of my goals with this video is to help more people realize

368
00:24:37,909 --> 00:24:45,116
that it is not good to convert one source of energy 
to another unless you actually need to do that.

369
00:24:45,383 --> 00:24:47,285
Now, I know this might sound odd

370
00:24:47,319 --> 00:24:52,023
to the many people out there who know that a diesel-electric locomotive does just that:

371
00:24:52,057 --> 00:24:57,796
They use a generator to convert the mechanical output from their diesel engine into electricity,

372
00:24:57,796 --> 00:25:00,999
which will then power electric motors to move the train.

373
00:25:01,566 --> 00:25:04,069
But what I've never seen discussed

374
00:25:04,069 --> 00:25:08,206
is that efficiency is not the point of that process.

375
00:25:08,206 --> 00:25:13,345
And in fact, trains would be more fuel efficient if they weren't doing that.

376
00:25:13,979 --> 00:25:17,716
See, no electric generator is 100% efficient.

377
00:25:17,716 --> 00:25:21,953
And likewise, no electric motor is 100% efficient.

378
00:25:22,187 --> 00:25:28,927
By converting the mechanical energy from the diesel engine 
to electricity and then back to mechanical energy,

379
00:25:28,960 --> 00:25:32,063
a two-step conversion process is happening

380
00:25:32,063 --> 00:25:39,070
in which a significant percentage of the power output 
from the engine gets wasted in conversion losses.

381
00:25:39,437 --> 00:25:46,511
Those losses mean that more diesel fuel gets burned 
than if that two-step conversion process wasn't happening.

382
00:25:46,945 --> 00:25:48,513
But that's the thing.

383
00:25:48,780 --> 00:25:55,387
Locomotives need to get tons of material moving from a dead stop by themselves.

384
00:25:55,554 --> 00:25:58,957
That requires a gargantuan amount of torque,

385
00:25:59,057 --> 00:26:03,795
an amount which a piston engine is not capable of producing on its own.

386
00:26:03,862 --> 00:26:10,669
But it can do it in a roundabout way if you... do precisely what a diesel electric locomotive does.

387
00:26:10,802 --> 00:26:17,042
Locomotives actually need to do that 
two-step conversion in order to perform their function.

388
00:26:17,075 --> 00:26:23,381
But it is not the most fuel efficient way to move a vehicle using an engine.

389
00:26:23,815 --> 00:26:27,118
Now, what I think is a pretty major source of confusion here

390
00:26:27,118 --> 00:26:31,122
is that many people know trains are very fuel efficient,

391
00:26:31,489 --> 00:26:34,893
but that's nothing to do with the drivetrain.

392
00:26:34,993 --> 00:26:37,562
Trains are inherently fuel efficient

393
00:26:37,562 --> 00:26:40,432
because they have steel wheels running on steel rails

394
00:26:40,432 --> 00:26:43,735
and a middle finger to the concept of aerodynamics.

395
00:26:44,336 --> 00:26:48,206
They're so energy efficient, by virtue of being trains,

396
00:26:48,206 --> 00:26:51,443
that the conversion losses of the diesel-electric drivetrain

397
00:26:51,443 --> 00:26:54,212
essentially don't matter to that use case.

398
00:26:54,346 --> 00:26:56,247
In short, what I want to stress

399
00:26:56,281 --> 00:26:59,284
is just because it's a good idea for a train

400
00:26:59,317 --> 00:27:02,287
does not mean it's a good idea for a car

401
00:27:02,287 --> 00:27:04,589
where aerodynamics do matter a lot,

402
00:27:04,589 --> 00:27:08,159
and it has rubber tires running on a road surface.

403
00:27:08,159 --> 00:27:10,562
And if you're thinking, “Well, fine,

404
00:27:10,562 --> 00:27:13,832
but trains don't have that battery pack to store energy.

405
00:27:13,832 --> 00:27:17,268
So what if the engine could stay in its most efficient

406
00:27:17,335 --> 00:27:18,870
operating profile no matter what,

407
00:27:18,870 --> 00:27:22,307
and whenever it's producing more power than is needed to move the car,

408
00:27:22,474 --> 00:27:25,844
we'll just shuffle that power over to the battery pack to use later?”

409
00:27:26,778 --> 00:27:28,680
Well, that sounds like a good idea,

410
00:27:28,680 --> 00:27:32,283
but charging a battery is another kind of energy conversion,

411
00:27:32,283 --> 00:27:36,755
which is also inherently lossy and thus should also be avoided.

412
00:27:37,155 --> 00:27:41,092
That is why the car doesn't charge the battery with its engine

413
00:27:41,092 --> 00:27:43,395
unless the battery is too low.

414
00:27:43,895 --> 00:27:46,898
When the car is parked as it was in the car wash,

415
00:27:46,898 --> 00:27:50,702
it does use the battery pack like a buffer to power its accessories,

416
00:27:50,702 --> 00:27:53,171
and will run the engine for a few minutes at a time

417
00:27:53,171 --> 00:27:55,106
to charge it back up when it gets low.

418
00:27:55,106 --> 00:27:57,709
In fact, here's exactly what that looks like:

419
00:27:57,709 --> 00:28:01,613
with the vehicle stationary, once the battery pack dips below 40%,

420
00:28:01,746 --> 00:28:05,583
the engine switches on and charges the battery up to about 48%,

421
00:28:05,650 --> 00:28:07,218
a process which takes three minutes.

422
00:28:07,218 --> 00:28:13,491
And then it will shut the engine back off and use the energy it just stored until it's too low again.

423
00:28:13,892 --> 00:28:18,496
But that's just a fancy kind of idling this drivetrain can do

424
00:28:18,530 --> 00:28:21,332
thanks to its fully electric suite of accessories.

425
00:28:21,566 --> 00:28:24,569
Otherwise, when the vehicle is being driven,

426
00:28:24,669 --> 00:28:29,407
the battery pack is charged
almost exclusively with regenerative braking.

427
00:28:30,041 --> 00:28:33,278
For those who may not know what regenerative braking is,

428
00:28:33,278 --> 00:28:38,083
well, the electric motor which can propel the car forward via the front wheels does that

429
00:28:38,083 --> 00:28:40,985
when we put electric current through its stator windings,

430
00:28:40,985 --> 00:28:45,757
which in turn generate a rotating magnetic field which spins the motor.

431
00:28:46,024 --> 00:28:51,029
But if the motor is spinning because of something else, it creates

432
00:28:51,062 --> 00:28:56,167
a rotating magnetic field, which we can draw power from using those same stator windings.

433
00:28:56,634 --> 00:29:01,406
That was a long winded way to say “electric motors are also electric generators,”

434
00:29:01,406 --> 00:29:04,075
and when using the motor as a generator,

435
00:29:04,075 --> 00:29:08,980
it will actually slow down the rotational speed of whatever it's attached to.

436
00:29:09,114 --> 00:29:11,349
In this case, the wheels of the car.

437
00:29:11,816 --> 00:29:16,488
In other words, it functions like a brake when generating electricity.

438
00:29:16,488 --> 00:29:18,923
And that's what regenerative braking is.

439
00:29:19,023 --> 00:29:23,995
It's a way to capture energy from the vehicle slowing down and charge the battery pack.

440
00:29:23,995 --> 00:29:29,467
And since you need brakes anyway, this is a free source of energy.

441
00:29:29,467 --> 00:29:33,404
And when the energy is free, conversion losses don't matter.

442
00:29:33,938 --> 00:29:38,409
And so as I drive on the open road where I'm not using the brakes much at all,

443
00:29:38,710 --> 00:29:42,881
the battery pack is just sitting there at about 45% state of charge.

444
00:29:43,281 --> 00:29:47,786
The car doesn't want to dip into that energy because there's no point!

445
00:29:47,786 --> 00:29:50,421
It all came from the engine anyway.

446
00:29:50,989 --> 00:29:56,060
There are only two reasons for this car to use that stored energy:

447
00:29:56,060 --> 00:30:01,699
One, the driver has floored it and wants all 245 horsepower this system can offer.

448
00:30:01,699 --> 00:30:09,107
Or two, the current load on the system causes 
the engine to go so far outside of its efficiency band

449
00:30:09,107 --> 00:30:16,881
that it would save fuel to borrow from the battery pack and replenish 
what was borrowed when the engine is no longer under such a heavy load.

450
00:30:17,448 --> 00:30:20,351
But, because of conversion losses,

451
00:30:20,385 --> 00:30:24,422
that second scenario is much rarer than people think it is.

452
00:30:24,689 --> 00:30:28,059
The engine has to get way outside of its efficiency band

453
00:30:28,059 --> 00:30:31,496
for borrowing energy from the battery pack to make any sense,

454
00:30:31,496 --> 00:30:35,366
and that's why the car is not really using the energy in there at all

455
00:30:35,366 --> 00:30:39,204
when it's cruising on the highway, or even during mild acceleration.

456
00:30:39,337 --> 00:30:43,041
If the engine is able to do it by itself efficiently,

457
00:30:43,041 --> 00:30:46,044
that is always the best course of action.

458
00:30:46,511 --> 00:30:49,848
Around town is a completely different story though.

459
00:30:50,148 --> 00:30:53,284
When you're on the highway, a car is constantly working

460
00:30:53,318 --> 00:30:56,154
to push itself forward, but off the highway,

461
00:30:56,187 --> 00:30:59,691
you're going to keep switching back and forth between accelerating and braking.

462
00:31:00,124 --> 00:31:06,564
In a traditional car, friction brakes reduce vehicle speed simply by converting energy into heat.

463
00:31:06,764 --> 00:31:11,002
That works great for stopping the car, but that's all it does.

464
00:31:11,569 --> 00:31:14,906
The battery pack in this car is able to absorb

465
00:31:14,906 --> 00:31:18,309
what would be wasted as heat through regenerative braking,

466
00:31:18,309 --> 00:31:22,146
and since that process doesn't use the engine at all,

467
00:31:22,447 --> 00:31:26,851
whatever energy it can absorb from the vehicle slowing down is free.

468
00:31:27,185 --> 00:31:34,192
So when regen breaking gets the battery pack above 45%, then the car will use that energy to...

469
00:31:35,159 --> 00:31:36,828
help the engine.

470
00:31:37,428 --> 00:31:39,163
This is what I keep getting back to,

471
00:31:39,197 --> 00:31:41,666
and what I'd really like to hammer home today.

472
00:31:41,733 --> 00:31:44,435
If you've been imagining hybrid cars

473
00:31:44,435 --> 00:31:47,372
to use their battery packs something like a bank account

474
00:31:47,372 --> 00:31:52,710
which gets paid into when there's excess energy and borrowed from when there's excess power demand,

475
00:31:53,645 --> 00:31:56,281
this is only kinda sorta of true.

476
00:31:56,648 --> 00:32:04,756
The gasoline in this thing's fuel tank and that engine 
remain the only source of input power this system has.

477
00:32:04,756 --> 00:32:08,927
So the engine is always going to be the primary propulsion device.

478
00:32:09,093 --> 00:32:15,400
And that's why this minivan almost always starts the engine just after you begin moving.

479
00:32:15,733 --> 00:32:19,704
You have to treat it very gently if you don't want the engine to start

480
00:32:19,704 --> 00:32:26,844
because there just isn't that much energy or power 
to be had from its small battery pack sitting underneath the front seats.

481
00:32:27,211 --> 00:32:32,150
That battery is not really there to push the car forward when it's got a full charge.

482
00:32:32,150 --> 00:32:38,089
It's just there to augment this engine’s output so the engine itself can stay entirely

483
00:32:38,089 --> 00:32:42,627
within its most efficient operating range in as many circumstances as possible.

484
00:32:42,760 --> 00:32:46,798
In that way, this thing is like the diesel-electric drivetrain

485
00:32:46,798 --> 00:32:49,434
many people imagine hybrid cars should emulate.

486
00:32:49,434 --> 00:32:53,504
And that's why I said “Toyota's already done that.”

487
00:32:53,805 --> 00:32:57,308
But the most efficient way for an engine to run is for it to not.

488
00:32:57,308 --> 00:33:00,945
So when the car has an opportunity to shut the engine off,

489
00:33:00,945 --> 00:33:03,448
it almost always takes it.

490
00:33:03,481 --> 00:33:08,486
For example, pretty much whenever you let off the accelerator, the engine shuts off.

491
00:33:08,586 --> 00:33:11,155
You're no longer commanding forward power,

492
00:33:11,322 --> 00:33:13,758
so there's no point burning any gasoline.

493
00:33:14,158 --> 00:33:19,030
If the car has enough free energy stored in its battery pack from regen braking

494
00:33:19,030 --> 00:33:21,766
and you're commanding only light throttle,

495
00:33:21,766 --> 00:33:26,004
then it might decide to keep the engine off for a good while.

496
00:33:26,237 --> 00:33:30,875
But once your accelerator request exceeds the power output of the battery pack,

497
00:33:31,042 --> 00:33:33,811
the car has to start the engine to keep up.

498
00:33:33,945 --> 00:33:35,246
So it does.

499
00:33:35,747 --> 00:33:39,350
Still, if there's free energy left in the battery pack,

500
00:33:39,384 --> 00:33:43,287
the car will sometimes kind of flip the script and use the engine

501
00:33:43,287 --> 00:33:47,892
to augment the limited power from the electric side of its drivetrain.

502
00:33:48,192 --> 00:33:51,062
Here you can see the battery state of charge dropping

503
00:33:51,062 --> 00:33:53,297
even though the engine is running.

504
00:33:53,464 --> 00:33:56,734
It's doing that because it's got some free energy to use up,

505
00:33:56,734 --> 00:34:00,304
so it might as well do that and take some load off the engine,

506
00:34:00,304 --> 00:34:05,309
which has the side bonus of keeping the engine in a really energy efficient operating condition

507
00:34:05,343 --> 00:34:08,913
even though the vehicle is accelerating and climbing a hill.

508
00:34:09,614 --> 00:34:14,685
If you'd like to see in data and hear from a microphone what the powertrain of this vehicle

509
00:34:14,685 --> 00:34:17,488
does under a wide variety of circumstances,

510
00:34:17,555 --> 00:34:21,526
you can check out this Sights and Sounds video I've released on my second channel.

511
00:34:21,659 --> 00:34:26,197
I put an audio recorder in the engine compartment of this thing on my way to Hammond,

512
00:34:26,197 --> 00:34:31,502
and being able to hear the engine and motors so clearly revealed some interesting things

513
00:34:31,502 --> 00:34:35,039
about how the system makes decisions and how it works in general.

514
00:34:35,640 --> 00:34:37,408
But to wrap this video up,

515
00:34:37,442 --> 00:34:41,846
now it's time to talk about the mechanical details of Toyota's hybrid system,

516
00:34:41,846 --> 00:34:48,019
because what I've talked about so far might very well make it sound fragile and dauntingly complex,

517
00:34:48,119 --> 00:34:51,923
when in fact the system is so mechanically simple

518
00:34:52,256 --> 00:34:54,392
it almost hurts to think about.

519
00:34:54,826 --> 00:34:59,797
So, here's the wildest thing about how Toyota designed their hybrid system:

520
00:35:00,098 --> 00:35:05,436
The engine in this vehicle
is not actually connected to the front wheels.

521
00:35:05,436 --> 00:35:08,639
And yet, the engine in this vehicle

522
00:35:08,639 --> 00:35:12,009
is permanently coupled to the front wheels.

523
00:35:13,211 --> 00:35:17,081
To explain that apparent contradiction, let's put the Cube up on the lift

524
00:35:17,081 --> 00:35:20,685
and let its engine spin the front wheels while it's off the ground.

525
00:35:21,185 --> 00:35:23,588
With the engine running and the car in gear,

526
00:35:23,588 --> 00:35:26,691
both front tires are turning at equal speed.

527
00:35:26,824 --> 00:35:32,263
But because the car has to navigate turns where one wheel will be rotating faster than the other,

528
00:35:32,563 --> 00:35:38,069
the power coming from the engine and transmission
is delivered through what's called a differential.

529
00:35:38,469 --> 00:35:41,239
It's not important to know the mechanical details of that,

530
00:35:41,239 --> 00:35:47,078
but the differential is designed to split the 
power output of the engine between the two wheels,

531
00:35:47,111 --> 00:35:50,148
while also allowing them to spin independently.

532
00:35:50,348 --> 00:35:54,185
And the ordinary differential has a bit of a quirk:

533
00:35:54,318 --> 00:35:58,589
I can easily stop one of the two wheels with my hands,

534
00:35:58,589 --> 00:36:03,394
and now that I've done that, the other wheel has sped up.

535
00:36:03,861 --> 00:36:06,631
Note that the engine didn't get any faster,

536
00:36:06,631 --> 00:36:10,568
it's still just idling. But by preventing one wheel from moving,

537
00:36:10,568 --> 00:36:13,704
the other wheel is now spinning twice as fast.

538
00:36:14,005 --> 00:36:15,873
But it gets even weirder.

539
00:36:16,107 --> 00:36:19,510
If I start to rotate the wheel I'm holding backwards,

540
00:36:19,510 --> 00:36:22,980
the free spinning wheel on the other side spins even faster!

541
00:36:22,980 --> 00:36:28,753
And if I then start pushing the wheel forward again but faster than the engine wants to spin it,

542
00:36:28,786 --> 00:36:31,622
the wheel on the other side starts to slow down.

543
00:36:31,622 --> 00:36:34,525
In fact, if I can spin the tire fast enough,

544
00:36:34,525 --> 00:36:37,995
I can get the other tire to come to a complete stop.

545
00:36:38,729 --> 00:36:40,831
What's this got to do with the Sienna?

546
00:36:41,299 --> 00:36:43,000
Well, believe it or not,

547
00:36:43,034 --> 00:36:46,871
this phenomenon is at the heart of Toyota's hybrid system.

548
00:36:46,871 --> 00:36:51,409
But rather than use the engine to spin a pair of wheels through a differential,

549
00:36:51,742 --> 00:36:55,846
the engine spins the rotors of two electric motors.

550
00:36:56,314 --> 00:37:00,451
I'm only going to give you a very surface-level explanation of this, but look.

551
00:37:00,484 --> 00:37:01,986
That's it.

552
00:37:02,320 --> 00:37:06,224
Watch this video from the Weber Auto YouTube channel if you want the full explanation.

553
00:37:06,224 --> 00:37:09,794
But those parts on the table are the whole thing.

554
00:37:09,994 --> 00:37:13,064
That is Toyota's Hybrid Synergy Drive.

555
00:37:13,064 --> 00:37:17,201
It's just two electric motors and a planetary gearset.

556
00:37:17,268 --> 00:37:18,469
That's it.

557
00:37:18,636 --> 00:37:24,075
The only parts not shown are the stators and wiring which actually drive the electric motors

558
00:37:24,075 --> 00:37:26,844
and the case which holds all this stuff together.

559
00:37:27,545 --> 00:37:28,946
Oh, and also in reality,

560
00:37:28,946 --> 00:37:32,049
this would all be covered in oil for lubrication and cooling.

561
00:37:32,283 --> 00:37:37,421
But when it comes to the spinny bits which 
connect the engine and motors to the wheels of the car,

562
00:37:37,555 --> 00:37:40,324
there are literally just three:

563
00:37:40,758 --> 00:37:43,160
the parts of a planetary gearset.

564
00:37:43,628 --> 00:37:48,766
The crankshaft of the engine spends the planet carrier of the planetary gear set,

565
00:37:48,966 --> 00:37:55,773
a small electric motor generator unit known as MG1 spins the sun gear of that gearset,

566
00:37:55,773 --> 00:38:01,212
and a larger electric motor, MG2, spins the ring gear of that gearset,

567
00:38:01,212 --> 00:38:05,583
which is itself coupled to the wheels of the car through a conventional differential.

568
00:38:06,317 --> 00:38:06,784
Okay,

569
00:38:06,784 --> 00:38:10,554
it's time to get out the whiteboard because I need something to point at

570
00:38:10,554 --> 00:38:12,990
as I explain the details of how this works.

571
00:38:12,990 --> 00:38:15,226
This drawing is not at all accurate

572
00:38:15,226 --> 00:38:18,696
when it comes to how these three parts are arranged and fit together,

573
00:38:18,696 --> 00:38:23,000
but that's kind of the whole problem with describing Toyota's system.

574
00:38:23,034 --> 00:38:26,337
What each part by itself does is very simple,

575
00:38:26,337 --> 00:38:29,540
and how they're coupled together is also very simple.

576
00:38:29,540 --> 00:38:33,978
But the choreography of the dance they're performing to make the car go

577
00:38:34,078 --> 00:38:35,179
is not.

578
00:38:35,179 --> 00:38:37,882
Here is my best (and revised) attempt

579
00:38:37,882 --> 00:38:39,984
at painting the complete picture for you.

580
00:38:40,484 --> 00:38:42,053
So here's the engine.

581
00:38:42,053 --> 00:38:44,855
Here's MG1 and here's MG2.

582
00:38:45,156 --> 00:38:51,329
What connects this all together is that planetary gearset which acts to split the output power

583
00:38:51,329 --> 00:38:55,366
from the engine between the rotors of MG1 and MG2.

584
00:38:55,966 --> 00:38:58,602
What I think is the most confusing thing

585
00:38:58,636 --> 00:39:02,640
to wrap your head around here is that all three of these devices

586
00:39:02,640 --> 00:39:04,809
can move under their own power.

587
00:39:05,676 --> 00:39:08,479
MG1 and MG2 are both electrical generators,

588
00:39:08,479 --> 00:39:11,449
but they are also both electric motors.

589
00:39:11,649 --> 00:39:15,886
The engine burns fuel to spin and the motors use electricity to spin,

590
00:39:15,886 --> 00:39:20,291
but the car is in direct control of all three of these things

591
00:39:20,291 --> 00:39:23,427
and can spin them at whatever speed it desires.

592
00:39:23,961 --> 00:39:28,165
Now for a moment, I want you to forget that these are motors,

593
00:39:28,165 --> 00:39:30,401
because you can think of this arrangement

594
00:39:30,401 --> 00:39:33,070
as equivalent to a diesel electric drivetrain.

595
00:39:33,070 --> 00:39:36,907
But rather than connect an engine to a single electrical generator,

596
00:39:36,907 --> 00:39:40,177
it's been connected to two of them at the same time

597
00:39:40,211 --> 00:39:42,313
through that planetary gearset.

598
00:39:42,546 --> 00:39:44,949
We refer to that gearset generically

599
00:39:44,949 --> 00:39:48,119
as a power splitdevice, because that's what it does.

600
00:39:48,152 --> 00:39:52,256
And it operates exactly like the differential in a typical car.

601
00:39:52,590 --> 00:39:55,159
That is why I used the Cube as a demo.

602
00:39:55,159 --> 00:39:57,495
And just as I can make one of the Cube’s

603
00:39:57,495 --> 00:40:00,531
tires speed up just by stopping the other one,

604
00:40:00,598 --> 00:40:04,402
a Toyota Hybrid can make one of its two generators speed up

605
00:40:04,402 --> 00:40:06,904
just by slowing the other one down.

606
00:40:07,438 --> 00:40:09,140
Now, that might seem trivial,

607
00:40:09,140 --> 00:40:11,709
but what I haven't drawn into this diagram yet

608
00:40:11,709 --> 00:40:14,445
is that one of those generators, MG2,

609
00:40:14,445 --> 00:40:17,481
is also coupled to the wheels of the car.

610
00:40:18,015 --> 00:40:23,921
So this one is not actually free to spin at whatever speed it wants to.

611
00:40:23,988 --> 00:40:27,091
Its rotational speed depends on how fast

612
00:40:27,091 --> 00:40:29,760
the wheels and thus the car are going.

613
00:40:29,827 --> 00:40:34,064
And in fact when the car is stopped, this can't spin at all.

614
00:40:34,465 --> 00:40:37,468
But that doesn't mean the engine can't spin.

615
00:40:38,202 --> 00:40:40,137
MG1 is always free to rotate.

616
00:40:40,137 --> 00:40:43,140
So if MG2 cannot, what will happen

617
00:40:43,140 --> 00:40:46,010
is that all of the engine's rotational output

618
00:40:46,043 --> 00:40:50,381
gets sent to MG1 and this will spin really fast.

619
00:40:50,414 --> 00:40:53,784
It's just like me holding this tire stationary.

620
00:40:53,818 --> 00:40:59,089
The engine output is all going to the other tire or in a Toyota hybrid,

621
00:40:59,089 --> 00:41:03,060
if the wheels are stopped and MG2 cannot spin,

622
00:41:03,060 --> 00:41:06,630
then all of the engine output will go to MG1.

623
00:41:06,997 --> 00:41:11,535
But of course, MG1 isn't a tire, it's an electrical generator.

624
00:41:11,535 --> 00:41:15,639
And MG2 isn't just an electrical generator,

625
00:41:15,639 --> 00:41:17,875
it is also a motor.

626
00:41:18,175 --> 00:41:22,213
So whenever a Toyota hybrid wants to move forward,

627
00:41:22,213 --> 00:41:27,418
it will simply use the engine to spin the rotor of MG1 really fast,

628
00:41:27,418 --> 00:41:31,322
which will generate electricity. 
And then it will shuttle that electricity

629
00:41:31,322 --> 00:41:35,159
over to MG2 in order to make it spin.

630
00:41:35,392 --> 00:41:38,128
Since MG2 is connected to the front

631
00:41:38,162 --> 00:41:40,664
wheels, that's going to push the car forward

632
00:41:40,664 --> 00:41:43,400
or indeed backwards.

633
00:41:43,400 --> 00:41:45,936
Reverse gear is accomplished simply

634
00:41:45,936 --> 00:41:49,673
by spinning the rotor of MG2 backwards.

635
00:41:49,807 --> 00:41:52,443
But, when the car is moving forward...

636
00:41:52,743 --> 00:41:55,379
well, you may notice that what I've just described

637
00:41:55,379 --> 00:41:58,082
here is a diesel electric locomotive.

638
00:41:58,082 --> 00:42:01,685
And earlier I went on a tirade about why that is a silly way

639
00:42:01,685 --> 00:42:04,455
to move a car because of conversion losses.

640
00:42:04,688 --> 00:42:09,360
Well, that is the brilliant thing about the powersplit device.

641
00:42:09,593 --> 00:42:12,897
If the engine is running at a fixed speed

642
00:42:12,897 --> 00:42:18,502
and one of these two motors slows down, then the powersplit device

643
00:42:18,502 --> 00:42:22,540
will mechanically force the other one to speed up.

644
00:42:23,173 --> 00:42:25,676
Now, to explain why this is important, well,

645
00:42:25,709 --> 00:42:28,312
remember how regenerative braking works?

646
00:42:28,479 --> 00:42:30,548
When we use a motor as a generator,

647
00:42:30,548 --> 00:42:34,752
It creates an opposing mechanical force on the thing
which is spinning it.

648
00:42:34,752 --> 00:42:38,489
And that force acts to slow the spinning thing down.

649
00:42:38,756 --> 00:42:43,060
During regenerative braking, the slowing rotor of MG2

650
00:42:43,160 --> 00:42:46,597
slows down the wheels of the car, acting like a brake.

651
00:42:46,697 --> 00:42:52,736
But the same thing happens as MG1 generates electricity using the engine.

652
00:42:52,937 --> 00:42:57,875
As the stator windings surrounding MG1's rotor harness power

653
00:42:57,875 --> 00:43:03,013
from the rotating magnetic field the engine is producing by spinning this rotor,

654
00:43:03,013 --> 00:43:08,519
an opposing torque is generated which will try to slow the rotor down.

655
00:43:08,519 --> 00:43:13,691
But because of the powersplit device coupling all of this together,

656
00:43:13,757 --> 00:43:21,365
even if the engine is running at a constant speed, MG1 slowing down causes MG2,

657
00:43:21,365 --> 00:43:25,436
and thus the wheels of the car to speed up.

658
00:43:26,003 --> 00:43:31,775
The fact that the relative rotational speed of the engine and wheels can be altered on the fly

659
00:43:31,809 --> 00:43:38,215
simply by speeding up or slowing down the speed of MG1 is what makes this system functionally equivalent

660
00:43:38,215 --> 00:43:40,551
to a continuously variable transmission.

661
00:43:40,884 --> 00:43:44,421
And that's why Toyota calls it an eCVT.

662
00:43:45,189 --> 00:43:49,360
Personally, I don't think they're doing themselves any favors using that term,

663
00:43:49,360 --> 00:43:56,166
since most people who know the term CVT associate it with horrible things which are mechanically fragile

664
00:43:56,166 --> 00:43:58,769
when this is anything but.

665
00:43:58,769 --> 00:44:04,341
The powersplit device has no gears to change, or clutch packs to wear out, or weird

666
00:44:04,375 --> 00:44:07,811
belt chain things to move between two cones.

667
00:44:08,078 --> 00:44:11,148
It's as mechanically simple as you could possibly imagine,

668
00:44:11,148 --> 00:44:14,084
and all of its parts are permanently coupled together.

669
00:44:14,151 --> 00:44:17,087
Yet it does all the stuff we've been talking about.

670
00:44:17,321 --> 00:44:20,124
And what's really remarkable to me about this system

671
00:44:20,124 --> 00:44:23,727
is that it all fits into a package which doesn't even look

672
00:44:23,727 --> 00:44:26,263
that different from a traditional transmission.

673
00:44:26,263 --> 00:44:28,132
That's why nothing under the hood of this car

674
00:44:28,165 --> 00:44:31,301
looks all that out of the ordinary, except for the fact that the gearbox

675
00:44:31,301 --> 00:44:34,204
has some beefy wires coming out of it.

676
00:44:34,638 --> 00:44:35,773
Now, in reality,

677
00:44:35,773 --> 00:44:39,810
and this is another thing which makes holding all this together in your head pretty difficult,

678
00:44:39,910 --> 00:44:43,580
We don't actually need the rotational speeds to change

679
00:44:43,580 --> 00:44:47,017
in order to transmit power from the engine to the wheels.

680
00:44:47,284 --> 00:44:49,853
What matters is the opposing torque

681
00:44:49,887 --> 00:44:52,790
MG1 is putting on the engine crankshaft,

682
00:44:52,790 --> 00:44:57,594
and that torque can be constant while the speeds are constant, too.

683
00:44:58,295 --> 00:45:01,665
Remember, it's really easy to stop this spinning tire

684
00:45:01,665 --> 00:45:06,170
because an ordinary open differential will send all the engine power

685
00:45:06,203 --> 00:45:09,640
over to whichever tire has the least traction.

686
00:45:09,807 --> 00:45:11,041
It's kind of a bummer, really,

687
00:45:11,041 --> 00:45:13,777
and that's why limited slip differentials are a thing.

688
00:45:13,777 --> 00:45:18,415
But luckily for us, a similar thing happens with the planetary gearset.

689
00:45:18,415 --> 00:45:23,454
So if MG1 is producing an opposing torque on the engine,

690
00:45:23,454 --> 00:45:29,426
rather than actually slow the engine down,
that torque just gets shuttled over into MG2.

691
00:45:29,426 --> 00:45:33,864
And thus the act of using MG1 as a generator

692
00:45:33,864 --> 00:45:38,569
actually causes the engine to push directly on the wheels of the car.

693
00:45:38,902 --> 00:45:41,939
This is why the Toyota hybrid system, in my opinion,

694
00:45:42,005 --> 00:45:47,644
can't neatly be classified as either a series hybrid or a parallel hybrid.

695
00:45:47,845 --> 00:45:49,913
It's actually somewhere in the middle.

696
00:45:50,547 --> 00:45:55,419
While there is a mechanical connection between the engine crankshaft and the wheels,

697
00:45:55,586 --> 00:45:58,522
the engine can't actually push the wheels forward

698
00:45:58,522 --> 00:46:03,160
unless the hybrid system is doing something to slow down MG1.

699
00:46:03,527 --> 00:46:07,431
Otherwise, it's equivalent to a car with one tire off the ground.

700
00:46:07,598 --> 00:46:11,602
All the engine will do in that case is spin that tire really fast

701
00:46:11,602 --> 00:46:13,537
and the car won't actually move.

702
00:46:14,304 --> 00:46:20,344
Now, this means there are some conversion losses happening in Toyota's system, but

703
00:46:20,377 --> 00:46:25,582
how much and exactly where they're occurring is way above my pay grade.

704
00:46:26,083 --> 00:46:30,354
My mental model suggests the car doesn't have to do very much work

705
00:46:30,354 --> 00:46:34,158
to cause the engine to mechanically contribute,
so the losses are minimal,

706
00:46:34,158 --> 00:46:36,860
but I have no real basis for that

707
00:46:36,860 --> 00:46:42,099
other than the stellar real world fuel economy most Toyota hybrids have historically attained.

708
00:46:42,599 --> 00:46:45,969
Now, that was the first time I've even mentioned the terms

709
00:46:45,969 --> 00:46:49,173
series hybrid and parallel hybrid in this video.

710
00:46:49,173 --> 00:46:53,277
And that's because to the end user,
the difference doesn't really matter.

711
00:46:53,977 --> 00:46:58,582
But at the same time, the difference is kind of the heart of the point

712
00:46:58,582 --> 00:47:00,551
I'm trying to make in this video.

713
00:47:01,118 --> 00:47:04,221
Toyota's hybrid system is a parallel hybrid system,

714
00:47:04,221 --> 00:47:08,091
because the engine can mechanically contribute
to the movement of the car,

715
00:47:08,091 --> 00:47:12,062
and I hope by now you understand why this is a good thing.

716
00:47:12,896 --> 00:47:14,998
Series hybrids are different.

717
00:47:15,065 --> 00:47:18,268
Series hybrids have an engine which can only power

718
00:47:18,268 --> 00:47:21,638
an electrical generator, and the electricity which is generated

719
00:47:21,638 --> 00:47:23,574
that way will be used to charge a battery

720
00:47:23,574 --> 00:47:26,176
or power electric motors to move the car.

721
00:47:27,311 --> 00:47:32,549
But unless you have a very good reason to design a system that way,

722
00:47:32,783 --> 00:47:35,319
this is not a good idea.

723
00:47:35,652 --> 00:47:38,455
Diesel electric locomotives have a very good reason

724
00:47:38,455 --> 00:47:41,758
to decouple the engine from the motors: for torque.

725
00:47:41,859 --> 00:47:45,295
And in theory, a future extended-range electric vehicle

726
00:47:45,329 --> 00:47:48,198
might benefit from separating the engine and generator

727
00:47:48,198 --> 00:47:49,466
from the rest of the car.

728
00:47:50,434 --> 00:47:51,869
But I promise,

729
00:47:51,869 --> 00:47:57,474
such a future vehicle is not going to benefit from that from a fuel efficiency standpoint.

730
00:47:57,674 --> 00:48:01,879
There could very well be a good packaging reason to design the vehicle that way.

731
00:48:01,912 --> 00:48:05,816
But if you're insisting on using the engine primarily as a generator

732
00:48:05,816 --> 00:48:10,420
for any other reason, I would argue you're making a mistake.

733
00:48:11,021 --> 00:48:15,659
And we have a perfect example of such a mistake with my previous car,

734
00:48:15,859 --> 00:48:17,861
a Gen1 Chevy Volt.

735
00:48:18,262 --> 00:48:22,366
For reasons which are unclear but probably rhyme with General Motors,

736
00:48:22,366 --> 00:48:28,505
that car was designed explicitly to operate as a series hybrid in most driving conditions.

737
00:48:29,006 --> 00:48:31,708
Well, after its battery charge had been depleted.

738
00:48:31,708 --> 00:48:33,844
The whole point of the Chevy Volt was to be

739
00:48:33,844 --> 00:48:37,214
an electric car first with a small electric range,

740
00:48:37,214 --> 00:48:40,517
but which also had a gas powered range extender

741
00:48:40,517 --> 00:48:43,053
to give it unlimited range for road trips.

742
00:48:43,220 --> 00:48:46,990
But once you had run out of charge and it started up its engine,

743
00:48:47,591 --> 00:48:49,593
you discovered that the car wouldn't

744
00:48:49,593 --> 00:48:53,063
keep the engine running when you were cruising at moderate speeds.

745
00:48:53,063 --> 00:48:56,099
Instead, it would run the engine in spurts

746
00:48:56,099 --> 00:48:59,002
where it was producing way more power than the car

747
00:48:59,036 --> 00:49:02,539
actually needed to drive, say, 40 miles an hour,

748
00:49:02,639 --> 00:49:05,309
and then it would send the excess power

749
00:49:05,309 --> 00:49:07,544
into the battery pack to use later.

750
00:49:07,544 --> 00:49:11,615
So after a while it would shut off the engine and use up that energy.

751
00:49:11,882 --> 00:49:16,253
But because there were four steps of energy conversion going on there:

752
00:49:16,253 --> 00:49:19,790
engine to electricity, excess electricity to charge the battery,

753
00:49:19,823 --> 00:49:22,159
discharging the battery to get electricity out of it,

754
00:49:22,159 --> 00:49:25,162
and then using that electricity to spin an electric motor,

755
00:49:25,462 --> 00:49:28,966
It got surprisingly mediocre fuel economy.

756
00:49:29,333 --> 00:49:32,469
The Gen 1 Volt, on premium gas to boot,

757
00:49:32,469 --> 00:49:37,574
could only manage 35 miles per gallon city 40 highway.

758
00:49:37,874 --> 00:49:42,112
So that car, which was a lot smaller than a minivan,

759
00:49:42,412 --> 00:49:45,882
got basically the same fuel economy as this minivan.

760
00:49:45,949 --> 00:49:49,987
Worse, from a dollars perspective, if you actually used premium fuel.

761
00:49:51,088 --> 00:49:52,589
That's pretty terrible!

762
00:49:52,589 --> 00:49:57,594
But given how that car was designed to operate, that's to be expected.

763
00:49:57,861 --> 00:50:06,103
Even with the flexibility of electric motors and fancy electronics,
series hybrids are just less efficient than parallel hybrids.

764
00:50:06,136 --> 00:50:09,740
If you can use the engine to push the wheels of the car,

765
00:50:09,873 --> 00:50:13,343
you should be doing that to avoid conversion losses.

766
00:50:13,810 --> 00:50:20,384
Nissan, for some reason, is supposedly about to release 
a new series hybrid drivetrain with the Nissan Rogue,

767
00:50:20,384 --> 00:50:22,819
and I don't really understand why they're doing that, but

768
00:50:22,886 --> 00:50:26,023
we'll see what kind of fuel economy they can get out of it.

769
00:50:26,089 --> 00:50:29,726
My guess is, like the Volt, it's going to be decent,

770
00:50:29,726 --> 00:50:31,862
but far from exceptional.

771
00:50:32,462 --> 00:50:38,568
By the way, it's very possible there's a 
patent reason that GM chose to build the Volt the way they did.

772
00:50:38,635 --> 00:50:42,439
Their Voltec drive system was actually remarkably similar

773
00:50:42,439 --> 00:50:45,008
in many ways to Toyota's hybrid system.

774
00:50:45,008 --> 00:50:48,979
It, too, fit two electric motor generator units into a package

775
00:50:48,979 --> 00:50:52,249
which replaced the conventional transmission, and in a layout

776
00:50:52,249 --> 00:50:55,752
which was really similar to what's in this minivan.

777
00:50:56,186 --> 00:51:00,791
They could very well have gotten into legal trouble had they made the design any more similar.

778
00:51:00,791 --> 00:51:04,628
And Ford ended up licensing Toyota's hybrid technology

779
00:51:04,628 --> 00:51:08,398
because Ford also ended up making a very similar design.

780
00:51:08,398 --> 00:51:13,370
In fact,
the hybrid Ford Maverick is basically a Prius, but truck shaped.

781
00:51:13,837 --> 00:51:17,507
By now, most of the original Toyota patents will have expired, so

782
00:51:17,541 --> 00:51:21,945
I don't know how much this matters in 2026, but I wanted to mention it.

783
00:51:22,312 --> 00:51:23,447
I'm about to wrap up,

784
00:51:23,447 --> 00:51:29,019
but in case any of you out there need another reason to see this as a really cool way to do things

785
00:51:29,052 --> 00:51:32,055
well, remember how this van is all wheel drive?

786
00:51:32,355 --> 00:51:35,392
Toyota made that happen in a really fascinating way,

787
00:51:35,392 --> 00:51:39,129
which is only possible because this is a hybrid electric vehicle.

788
00:51:39,296 --> 00:51:42,732
They just slapped a third electric motor on the rear axle.

789
00:51:43,133 --> 00:51:44,468
This thing's not very powerful.

790
00:51:44,468 --> 00:51:46,203
It's only about 40 horsepower.

791
00:51:46,203 --> 00:51:48,772
But that's plenty to get the car unstuck

792
00:51:48,772 --> 00:51:52,609
or to give it some extra traction in wet, slippery conditions.

793
00:51:52,676 --> 00:51:56,513
And because this thing normally just tootles along
without doing anything,

794
00:51:56,546 --> 00:52:00,117
there's virtually no efficiency penalty to having it.

795
00:52:00,183 --> 00:52:02,652
The EPA rating between the front wheel drive

796
00:52:02,652 --> 00:52:06,156
and all wheel drive versions of this car varies by exactly

797
00:52:06,289 --> 00:52:10,961
one mile per gallon, so doing it this way is pretty clever.

798
00:52:11,261 --> 00:52:16,633
And Toyota’s hybrid drivetrain design has another pretty huge trick up its sleeve:

799
00:52:16,633 --> 00:52:22,139
It can be tweaked to make a car a plug-in hybrid trivially.

800
00:52:22,139 --> 00:52:28,411
This van's main electric motor, MG2, can actually produce 180 horsepower.

801
00:52:28,678 --> 00:52:31,047
The reason the hybrid system can only provide

802
00:52:31,047 --> 00:52:34,518
about 60 horsepower of boost power to the engine

803
00:52:34,551 --> 00:52:37,754
is a limitation of the battery pack it's been equipped with.

804
00:52:37,821 --> 00:52:41,892
If it had a larger battery pack capable of delivering more power,

805
00:52:41,925 --> 00:52:46,696
this thing could operate in all-electric mode with pretty decent power on tap.

806
00:52:46,696 --> 00:52:52,936
And that's why many of Toyota's plug-in hybrids really are just their standard hybrids.

807
00:52:52,936 --> 00:52:54,671
But with a larger battery pack

808
00:52:54,671 --> 00:52:57,741
which can be recharged using off board power.

809
00:52:58,375 --> 00:53:01,811
However, something I want you to know is that plug in hybrids

810
00:53:01,811 --> 00:53:05,749
only make sense for those that can reliably charge them at home

811
00:53:05,749 --> 00:53:08,518
or at work with cheap electricity,

812
00:53:08,885 --> 00:53:12,322
because when plug in hybrids switch to gasoline power,

813
00:53:12,355 --> 00:53:15,225
they have a pretty significant fuel economy penalty

814
00:53:15,225 --> 00:53:17,861
compared to their non plug in counterparts.

815
00:53:18,228 --> 00:53:21,998
This is mostly due to the fact that they're carrying more weight around with them,

816
00:53:21,998 --> 00:53:24,968
since they have a much larger and heavier battery pack,

817
00:53:25,035 --> 00:53:31,274
though changes to the drivetrain design to prioritize 
engine-less operation can also make fuel economy worse.

818
00:53:31,541 --> 00:53:35,445
So if you're not able to charge your car every day,

819
00:53:35,478 --> 00:53:38,682
either at home or at work with cheap electricity,

820
00:53:39,149 --> 00:53:41,084
don't consider a plug in hybrid.

821
00:53:41,117 --> 00:53:45,689
There's no point having those extra batteries unless you can actually use them.

822
00:53:46,289 --> 00:53:49,025
Personally though, as I'm sure many of you already know,

823
00:53:49,025 --> 00:53:52,062
I'm over the internal combustion engine.

824
00:53:52,162 --> 00:53:54,497
Since I can charge my car at home,

825
00:53:54,497 --> 00:53:58,668
I’d much rather that car just have more batteries

826
00:53:58,668 --> 00:54:01,304
and not have such things as a catalytic converter

827
00:54:01,304 --> 00:54:06,543
or a transmission, or a fuel tank, fuel pump, fuel injectors, or fuel.

828
00:54:06,943 --> 00:54:09,713
But while we are still figuring out how to undertake

829
00:54:09,713 --> 00:54:15,218
the monumental task of getting wires from buildings to parking lots,

830
00:54:15,719 --> 00:54:18,521
well, charging a car will be less convenient

831
00:54:18,521 --> 00:54:20,090
than refueling for many people.

832
00:54:20,090 --> 00:54:22,826
So if you're going to have a car with an engine,

833
00:54:23,093 --> 00:54:25,929
why not make the smarter choice and get one with an engine

834
00:54:25,929 --> 00:54:28,698
designed to burn as little fuel as possible?

835
00:54:29,199 --> 00:54:33,703
Gas costs money, you know, and sometimes it gets very expensive very quickly.

836
00:54:34,638 --> 00:54:40,010
Making choices which lower your ongoing costs, I think, should always be in fashion

837
00:54:40,343 --> 00:54:43,780
because your future self is worth treating, too.

838
00:54:45,415 --> 00:54:47,851
♫ losslessly smooth jazz ♫

839
00:54:49,052 --> 00:54:49,853
whoop

840
00:54:50,020 --> 00:54:53,390
And because this thing normally just tootles along without doing anything,

841
00:54:53,423 --> 00:54:57,661
There's virtually no penalty to having it. The miles per gallon -

842
00:54:57,761 --> 00:54:59,129
Oh, I'm looking at my face.

843
00:54:59,162 --> 00:55:00,030
That's silly.

844
00:55:00,030 --> 00:55:03,466
There are still, woo. hoo. hoo!

845
00:55:04,501 --> 00:55:07,037
And I backed the teleprompter up too much.

846
00:55:07,637 --> 00:55:08,838
Farts.

847
00:55:08,872 --> 00:55:10,607
Farts. Farts!

848
00:55:10,607 --> 00:55:14,911
...replenished whenever it makes sense to do so from an efficiency perspective.

849
00:55:15,445 --> 00:55:16,913
Why did you add that line?

850
00:55:16,913 --> 00:55:20,717
I should have written that differently and I just figured out how.

851
00:55:20,850 --> 00:55:21,718
That.

852
00:55:21,718 --> 00:55:23,086
Why'd you stop?

853
00:55:23,119 --> 00:55:25,021
You weren't supposed to stop, you turd.

854
00:55:25,188 --> 00:55:26,556
this line could use a revision.

855
00:55:26,556 --> 00:55:27,957
I'm doing it on the fly.

856
00:55:27,991 --> 00:55:29,426
This may be a mistake.

857
00:55:29,626 --> 00:55:32,128
with a larger battery pack capable of.

